In the busy workplace, the retractable badge reel is a commonly used tool for employees. With a gentle pull, it can display the name tag. However, recently, many people have found that the badge reel has problems such as jamming and being unable to retract or extend. Don't worry. This article will explain in detail the repair methods to help you easily solve the malfunction and ensure that your work is not affected.
A Guide to Common Fault Repairs
Spring failure (unable to retract)
To repair the spring failure of the retractable badge reel, you need to prepare suitable tools. A small screwdriver is the key to opening the shell of the reel. Its delicate tip can precisely unscrew the tiny screws. The needle-nose pliers are used to deal with difficult-to-reach parts. Of course, don't forget to prepare a suitable replacement spring. With these tools, the repair work can start smoothly.
Disassemble the casing: Use a screwdriver to remove the 2 - 4 screws on the back.
Take out the spring: Pay attention to record the original winding direction (take a photo for record).
Replace with a new spring: Wind it in the original direction and fix the end in the slot.
Test the elasticity: Manually stretch it 3 - 5 times to check the resilience.
Stuttering/Unsmooth
Repairing a sluggish and unsmooth expanding badge scroll requires WD-40 lubricant, cotton swabs, and alcohol. WD-40 can reduce friction, making the components smooth; cotton swabs are used for precise application of lubricant without scratching the interior; alcohol is responsible for cleaning the scroll, removing dirt, dust, and old grease, preparing for the application of lubricant. These materials can be easily purchased at hardware stores or online shopping platforms.
Clean the track: Use alcohol swabs to remove accumulated dust.
Lubricate the bearings: Drop 1 drop of WD-40 on the metal shaft.
Manual adjustment: Repeat the extension and contraction 10 times to ensure even lubrication.
Ultimate solution: If the deformation is severe, use a flat-nose pliers to gently correct the track.
Belt replacement (breakage/wear)
Repairing broken or worn stretchable badge reels, nylon webbing is an excellent choice, with a width of 8-10mm being ideal, possessing a load-bearing capacity of 5kg+ making it strong and durable, ensuring that daily use is not prone to secondary damage. Metal clasps are recommended to be of the ITW Nexus brand, which are of superior quality, fit tightly with the nylon webbing, and can ensure that the badge reel operates normally after replacement, providing a more secure use experience.
Remove the old belt: Cut the stitching or remove the rivets
Punch holes in the new belt: Use a belt punch (hole diameter 2mm)
Install the buckle: Secure with a rivet gun (or reinforce with sewing)
Preventive maintenance techniques
Using the retractable badge reel multiple times a day, over time, it is inevitable that problems will arise. In fact, mastering a few simple preventive maintenance techniques can extend its use for a much longer time and reduce the hassle of failures.
Monthly Maintenance: Wipe the track with alcohol, check the tightness of the screws.
Usage Habits: Avoid violent pulling (maximum stretch ≤ 50cm), dry promptly after exposure to humid environments.
Storage Suggestions: Store in a fully retracted state, packaged in a dust-proof bag.
Through these steps, the method for repairing the telescoping badge scroll has been clarified. If you have successfully repaired it, feel free to share your experience in the comment section; if you encounter any problems, you can also leave a message at any time, and we can solve them together. We hope to help more people fix the badge scroll issues, and don't forget to follow us for more practical maintenance knowledge.